Vintage Cambi pilot plant for biowaste

History

History and Milestones

1989 - First experiments with a steam explosion process for the pulp and paper industry

The name Cambi comes from Latin. "Cambium" is the part of the tree where growth takes place. Cambi was founded in Norway in 1989, by the forest owners' association Glommen Skogeierforening. The technology was initially used to develop a steam explosion process for the paper and pulp industry.

Steam explosion installation from 1989
1992 - Cambi is founded to develop and market the steam explosion process for sewage sludge

Following promising results in laboratory tests, the focus shifted towards the wastewater treatment sector. In 1992, Cambi was sold to a Norwegian oil trading and distribution company, Petrol Holding, which wanted to diversify into new areas. Cambi was founded to further develop the technology and initiate its commercialization. It was the start of the Cambi Thermal Hydrolysis Process (CambiTHP®).

Cambi containerised pilot plant lifted by crane
1994 - Contract with HIAS (Hamar, Norway) for the first full-scale THP plant in the world

The first full-scale THP project in the world was developed by Cambi together with HIAS, in Norway. In 1994, a contract was signed to test and implement thermal hydrolysis for sewage sludge at the plant servicing the town of Hamar. Construction works started that same year and commissioning took place at the end of 1995.

Perspective of HIAS main building in winter
1998 - Collaboration agreement with Thames Water, starting operations in the UK

Building on good performance during the first years of operation in Hamar, Cambi started to look for business opportunities abroad. In 1998, Cambi entered a cooperation agreement with Thames Water in the UK. The two companies established Simon-Hartley Cambi, a JV set to deliver the CambiTHP® process in the UK and Ireland. The first plant in the UK was installed in Chertsey (England) and was commissioned in 2000. Cambi acquired sole ownership of the JV in 2003.

Cambi team outside in autumn
2000 - Contract award for the first large-scale THP plant (Dublin, Ireland)

By the turn of the century, Cambi had signed several additional contracts to install THP plants - in Lillehammer and Sarpsborg (Norway), Fredericia and Næstved (Denmark), as well as Aberdeen (the UK). An important milestone was reached with the contract award for a CambiTHP® plant at the Ringsend WWTP in Dublin, Ireland. Early in 2001, Cambi started work on its first large-scale project.

Sludge Coolers at Ringsend in Dublin
2005 - First project for co-digestion of sewage sludge and food waste

In 2005, Cambi was contracted to deliver a THP plant for source-separated food waste, industrial biowaste and wastewater sludge, to be treated in a co-digestion facility. The client, Ecopro, is a cooperation of 52 municipalities in the middle and northern part of Norway. This turnkey project was successfully commissioned in 2008. It included Cambi's first installation for sand and grit removal, now marketed as Cambi Gritex™. The Gritex™ is great at reducing equipment wear and preventing digester cleaning.

 

Waste Crane at Ecopro Verdal
2010 - Launch of B6, with contract for the first compact Cambi plant design

Building on 15 years of operational experience and more than 20 successful projects, Cambi decided to develop a more compact plant for medium-sized projects. It is called B6, as it uses 6 m3 reactors instead of the traditional 12 m3 reactors typical for larger B12 plants. The first contract for a B6 project was signed in 2010, for a plant in Drammen (Norway). Since then, the B6 concept has been refined and standardised into prefabricated modules, significantly reducing the time needed for production and site erection.

CambiTHP - B6 plant in Drammen, Norway
2011 - Award of turnkey contract for delivery of biowaste plant near Oslo (Norway)

In fierce international competition, Cambi won the contract to deliver a turnkey biowaste plant for Oslo's Waste-to-Energy Agency. The plant was designed to process 50,000 tonnes per year of mainly source separated kitchen waste from households. The biogas is refined into bio-methane and liquefied as LBG for use in transportation, mainly biogas buses in Oslo. The end product is a high-quality biofertilizer.

 

Oslo's biowaste plant with thermal hydrolysis
2011 - Breakthrough in the American market with contract in Washington DC

In 2011, Cambi's thermal hydrolysis solution was selected for a major upgrade of the Blue Plains WWTP in Washington DC (USA). This was a breakthrough for Cambi in the US market and raised significant international interest. Cambi delivered four six-reactor streams, handling sewage from about 4 million people. DC Water saved about 200 million USD in digester construction costs, compared to a conventional approach. In addition, there are savings of about 20 million USD every year due to lower transport and energy costs.

Blue Plains - Cambi history.jpg
2013 - Cambi establishes in-house manufacturing in England

In 2013, Cambi acquired its main supplier for steel products and complete plant modules, the SES workshop in Congleton, England. The modern production facility can deliver most of Cambi's THP systems in-house, as well as ancillaries such as process gas units, coolers etc. Cambi's management and manufacturing processes are ISO 9001:2015 and ISO 140001:2015 certified. 

illustration
2014 - New record set for contract awards and breakthrough in China

In 2014, Cambi signed contracts for 14 new plants. The breakthrough deal was reached in China with the Beijing Drainage Group, to deliver five very large CambiTHP® plants serving Beijing's population of more than 20 million. The largest, Gaoantun, holds the world THP plant design capacity record. Many smaller projects were awarded to Cambi in 2014: in South Korea (Anyang, an underground facility), Spain (Ourense), the Netherlands (Hengelo), the UK (Leigh, Burnley).

 

testing
2016 - The first B2 projects come online

In 2014, a new Cambi design concept was introduced: the plug-and-play, B2 containerized plant. Using 2 m³ reactors, the B2 is optimal for the needs of small to mid-size wastewater treatment plants. Contracts for the B2 were signed shortly after for the plants in Ourense (Spain), Leigh and Burnley (the UK). With short delivery and commissioning times for these projects, they were all online in 2016. The first contract for a B2 project in the US was signed in 2016.

Ourense - Cambi history.jpg
2017 - The US market takes off

Following years of stable operation in Washington DC, in 2017 the US market switched gear for Cambi. Contracts were signed to deliver CambiTHP® solutions at the Clinton River facility in Pontiac near Cleveland and for the Trinity River Authority nearby Dallas.